2 July 06 -
Wing Incidence, Wing Root Fairings
Although we got the wings attached yesterday, we pretty much just put them on, put the
bolts in and then called it a day.
(Although, we did
not the real aircraft hardware - just hardware store bolts that are a bit
undersized and function mainly as drift pins.)
All the real work - making sure that the sweep is right (i.e., there's none of it)
and setting the incidence - which is really the most important part of this whole
process - got put off until today, so here we go.
Since this is a pretty important part of the project, it's not such a bad idea to
get the advice of folks that have done that before. David Edgemon - the RV-9A builder
just down the road came over to help, which made this go lots smoother than I suspect
it would have otherwise.
Difficult to see in the picture, but what we've done here is put two plum bobs on the
front of each wing, and then used a laser level to try to confirm that they're in a straight
line. The laser beam hit all four strings, so we're good to go.
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Here we are contemplating how we're going to do this business with the incidence -
most of the work of this (as will be seen shortly) has to do with getting everything level.
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Step one is to level the fuselage: here we've got it level from side to side . . .
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. . . and here it is front to back. Notes about this below:
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I'm sure that there are as many ways to level the fuselage as there
are RVs out there, however, here's how we did it: adding or letting
air out of the tires. We're in a situation though where (a) the
garage floor isn't as level as it could have been, and (b) the tires
are already on the plane. (It's worth pointing out that you should
not try this method of alignment with
only one wing on the plane, but hopefully
you figured that out already.)
Oh yeah, also we had to use blocks of wood crammed under the nosewheel.
In any case, this isn't as bad as you'd think it is - about the only
complication is if you let enough air (or add enough) to the back tires
in order to get the side-to-side alignment fixed, you have a pretty good
chance of changing the front-to-back alignment.
Anyway, when it's your time to do this, good luck. Take your time, too.
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For the 7/7A, a 3-inch block is placed on the back spar, and then the front of the
level is placed on the front spar. The angle to this should match the fuselage angle,
which it does.
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Left wing is drilled - this is just with a 30 drill bit, and we'll enlarge it later.
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FAA-type picture: me drilling the right one.
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Starting to putter around with the wing fairings - these look like they're going to
be a pain to get lined up perfectly. Gosh, I'll continue this fight some other time.
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I suspect we'll finish enlarging those holes tomorrow, and then start contemplating what
needs to happen before we can pull the wings off. Let me tell you - in a shop this
size, having the wings on means that crawling has to be involved if you want to get
on the other side of the wing or fuselage, which is really a pain.
On the plus side, that's pretty good motivation to get this part of the project finished
up and the wings out to the hangar.
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