Months ago, when I was putting together the rollbar and attaching it to the plane, I got an email from another RV-7 builder that warned me not to attach the rollbar brace - that was already attached to the rollbar - to the back bulkhead - until after the back window was attached. (I don't even remember who this was, now, so if it was you - thanks, whoever you are.) He had apparently riveted his rollbar brace onto the back bulkhead, and then found that his canopy was a bit more thick than the plans apparently thought it would be, so it would not fit in there. He had to drill out all the rivets, and move it a bit farther down the bulkhead, apparently, and then everything was fine.
After hearing a story like this, it made sense to wait until we could make sure our canopy would fit before actually riveting it, so we did. When we got the canopy in - to my surprise - it fit just fine, so tonight we riveted the rollbar brace to the back bulkhead . . . several months after we could have done it, as it turns out.
Still, I think it's a good idea to pass this advice along: your canopy may be a bit thick back there, and it doesn't hurt anything to wait until after you fit the canopy to rivet the rollbar brace to the bulkhead.
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Canopy fits, so this has been riveted in there. Seems fine. |
Also, all these holes have been tapped. Woop de do. |
I've heard at least one RV builder talk about how you can get your tap broken off when you're tapping these holes. I guess it's possible, since someone has apparently done it, but I really don't see how . . . this seemed pretty straightforward to me.
Great. After typing something like that, I bet I'll break two or three taps in the next week.
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